Pallet Bays & Staging Line Marking
We've marked pallet storage positions and staging areas in warehouses and distribution centres across Australia. Floor storage bays, staging zones, dispatch areas, and inventory location systems. Organising warehouse floors since 2009.
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Compliance-Ready Guarantee: every job is marked to AS 1318 safety colours, dimensionally verified and delivered with full compliance documentation, backed by our 12-month workmanship guarantee.
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Marked Pallet Positions Turn Warehouse Chaos into Organised Systems
Quick answer: Line Marking Australia marks pallet bays and staging areas in warehouses, creating a grid of floor storage positions with location codes that match your warehouse management system. We survey and string-line the floor before marking so the grid stays square, keep aisle clearances clear for forklifts, and mark inbound and outbound staging zones.
A Laverton North floor storage job
A warehouse in Laverton North called us about their floor storage chaos. Pallets were placed randomly wherever there was space. Forklift drivers couldn't find stock, pallets blocked aisles, and inventory counts were nightmares because nothing was in consistent locations. They needed a floor storage system.
We marked a grid of pallet positions across their floor storage area. Each position got a unique location code matching their warehouse management system. Staging areas for inbound and outbound goods were clearly designated. Aisle clearances were maintained by the bay boundaries. The warehouse manager reported inventory accuracy improved dramatically.
A mistake we learnt from
We made a grid alignment error at a distribution centre in Somerton in 2016. We started marking from one corner without checking the building wasn't square. By the time we reached the far end, the grid was visibly skewed. We had to remove and remark the entire floor at our cost, around $7,800. Now we always survey and string-line before marking grids.
Pallet bay sizes and safety rules
A standard Australian pallet is 1,165 mm by 1,165 mm, so pallet bays are usually marked a little larger to leave room for placing and picking. Aisles between bays need to suit your forklifts. Keeping pallets inside marked bays keeps walkways and exits clear, which supports your duties under the Model WHS Regulations or Victoria’s OHS Act 2004.
Related services: forklift lane marking, warehouse walkways and floor marking tape for layouts that change often.
Site Inspection
Free assessment and detailed quote
Professional Marking
Expert application with premium materials
Quality Assurance
Final inspection and compliance sign-off
Compliance Standards
Floor Storage Safety
Safe Work Australia guidelines for warehouse safety include maintaining clear aisles and stable storage. Marked pallet positions support organised, safe floor storage.
Pallet Stacking Stability
AS 4084 covers steel storage racking but principles apply to floor storage. Marked positions ensure consistent spacing that maintains stability and access.
Warehouse Management Integration
Modern warehouse management systems require consistent location coding. Our marking integrates with WMS location hierarchies for accurate inventory tracking.
Fire Safety Clearances
Building Code of Australia requires fire safety clearances in storage facilities. Pallet bay layouts can incorporate required clearances to sprinkler heads and exits.
Aisle Width Maintenance
Safe Work Australia guidelines require maintained aisle widths for safe forklift operation. Pallet bay boundaries prevent gradual aisle encroachment over time.
Goods Receiving Standards
Industry best practice for receiving operations includes designated staging areas for quality inspection and put-away queuing. Our marking supports efficient receiving processes.
Fully Compliant & Certified
Warehouse and factory markings follow the Australian safety colour and workplace traffic standards
$20M Public Liability
$10M Professional Indemnity
5,000+ Projects
Since 2009
After-Hours Crews
No production downtime
Fixed Prices
Not Estimates
AS 1318
Safety Colour Code
Sets the safety colours for hazards, walkways and equipment zones, so markings mean the same thing on every site.
AS 1319
Safety Signs
Covers the design and use of safety signs and symbols, including floor-marked legends and pedestrian symbols.
WHS Regulations
Workplace Traffic
Separating forklifts from pedestrians is a duty under the model WHS Regulations; marked lanes and exclusion zones are how most sites do it.
AS 4586
Slip Resistance
Defines slip resistance classifications (P rating) for pedestrian surfaces. Critical for wet areas, ramps, and high-traffic zones.
What Our Clients Say
Results based on typical project outcomes. Individual results may vary.
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Frequently Asked Questions
Bay size depends on your pallet dimensions and handling method. Standard Australian pallets are 1165x1165mm, so bays are typically 1300-1400mm to allow forklift clearance. We design bays for your actual pallet sizes.
We mark location codes that match your WMS location hierarchy. Whether that's zone-aisle-bay format or a custom system, we ensure physical marking matches your digital locations.
Yes, colour coding is common for distinguishing zones. For example, yellow for general storage, blue for cold chain staging, green for dispatch ready. We'll design a colour scheme that works for your operations.
We survey the floor area, establish reference lines, and string-line the entire grid before marking. This ensures straight, consistent alignment even in buildings that aren't perfectly square.
Yes, staging areas for receiving, dispatch, cross-docking, and quality hold are all part of a complete floor marking system. Clear staging zones prevent goods getting mixed or lost.
In typical warehouse conditions with regular forklift traffic, floor marking lasts 18-24 months. High-traffic areas may need earlier touch-ups. We can set up maintenance schedules.
A standard Australian pallet is 1,165 mm by 1,165 mm. Line Marking Australia usually marks pallet bays slightly larger than the pallet, so forklift drivers can place and pick loads without hitting the lines, and adjusts the size if you use other pallet types or overhanging loads.
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