Warehouse Line Marking Laverton

A distribution centre manager in Laverton North called us after a near-miss incident shook everyone up. A forklift had clipped a picker who stepped into what should have been a clearly marked travel lane. The existing floor markings had faded to the point where nobody could tell vehicle areas from pedestrian zones anymore.

We assessed their 7,500 square metre facility that Friday afternoon. The floor told its own story. Roughly 40% of the concrete was contaminated with hydraulic oil from years of forklift operations. Previous contractors had painted straight over the contamination. Those lines had peeled off in sheets within months.

Our approach was different. We degreased the contaminated sections using commercial alkaline cleaners, allowed 48 hours drying time, moisture tested to confirm the concrete was ready, then applied two-pack epoxy designed for industrial floors. Three years later, those markings are still perfect. The facility manager still mentions it when we visit for touch-ups.

Laverton and Laverton North form one of Melbourne's busiest logistics precincts. Major distribution centres for national retailers, third-party logistics operators, and manufacturing facilities all cluster along the freeway corridor. The constant forklift traffic in these facilities creates specific floor marking challenges.

Forklift lane marking is the foundation of warehouse safety. Yellow lanes define where forklifts travel. White pedestrian walkways keep workers on foot separate from vehicle movements. Where these paths must cross, intersection treatments help both parties manage the crossing safely. Red hatching marks danger zones where everyone needs to exercise extra caution.

Storage zone marking improves warehouse efficiency alongside safety. Pallet locations marked on floors ensure consistent placement. Staging areas for incoming and outgoing goods have clear boundaries. Quarantine zones for damaged or inspection-required items are immediately identifiable to all staff.

Loading dock areas in Laverton warehouses need specific attention. Truck bay positions help drivers dock correctly. Trailer guide lines assist with reversing into tight spaces. Dock leveller zones mark where workers should not stand during loading. Pedestrian exclusion around active docks protects workers from vehicle movements they might not see coming.

Product selection matters for longevity in industrial environments. Standard traffic paint wears through quickly under constant forklift traffic. Two-pack epoxy costs more upfront but lasts three to five times longer in high-traffic areas. We assess each zone and recommend appropriate products that balance durability with budget.

Surface preparation separates professional floor marking from amateur work. Concrete floors in busy warehouses accumulate oil, dust, and residue from years of operations. Painting over contamination guarantees failure. We pressure wash, degrease where needed, and test moisture content before any paint touches the floor.

Most Laverton warehouses operate extended hours or multiple shifts. We schedule work around operations, completing sections during quiet periods while other areas continue functioning. Weekend and night shifts are standard for facilities that cannot pause during business hours. Temporary barriers manage traffic around active work zones.

Emergency escape routes need clear marking throughout all warehouse facilities. Fire exits, assembly point directions, and emergency equipment locations require visible floor marking. These markings must remain clear in emergency conditions including reduced lighting and smoke.

Compliance documentation accompanies all our work. Completion photographs show the finished result. Layout diagrams record what was marked and where. Material specifications confirm products meet relevant standards. This documentation helps during WorkSafe inspections and insurance audits.

We have marked warehouse floors across Laverton and Laverton North since 2009. Distribution centres, manufacturing facilities, cold storage operations, and food handling warehouses all have different requirements. We adapt our approach to each facility's specific needs.

Regular maintenance programs make economic sense for high-traffic facilities. Annual touch-ups of worn areas cost far less than complete remarking every few years. Proactive maintenance maintains safety standards and extends the life of your floor marking investment.

For warehouse floor marking in Laverton or Laverton North, upload your facility plans or contact Niel directly. We can assess your specific requirements and provide detailed scope covering forklift lanes, pedestrian paths, storage zones, and all safety marking needs.